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Things to consider for stocking spare parts for new equipment include: Working with operations division to make sure budget includes funds for spare parts. Asking vendors for a list of recommended critical parts for the machines they just sold you. Utilizing available information to improve decisions on which parts are necessary to stock.
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This has added complexity in maintaining machinery in running condition with minimal impact to production and minimal impact to customer delivery schedules. Demand unpredictability, part alternatives, high service levels, accurate forecast of part requirement also add to the complexity to the planning for spare parts.
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A financially-driven decision on whether or not to stock a particular spare part compares the cost of being out of stock against the cost of keeping a replacement part in inventory. Once a machine breaks down and the replacement part is required, there are two possibilities: the part is in stock, or it has to be purchased. The extra cost for being out-of-stock is the hourly cost of downtime
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