Ball Mill Power/Design Calculation Example #2 In Example No.1 it was determined that a 1400 HP wet grinding ball mill was required to grind 100 TPH of material with a Bond Work Index of 15 ( guess what mineral type it is ) from 80% passing ¼ inch to 80% passing 100 mesh in closed circuit.
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Ball mills are filled up to 40% with steel balls (with 30–80 mm diameter), which effectively grind the ore. The material that is to be ground fills the voids between the balls. The tumbling balls capture the particles in ball/ball or ball/liner events and load them to the point of fracture.
WhatsAppGet PriceGet A QuoteBall Mill Power/Design Calculation Example #2 In Example No.1 it was determined that a 1400 HP wet grinding ball mill was required to grind 100 TPH of material with a Bond Work Index of 15 ( guess what mineral type it is ) from 80% passing ¼ inch to 80% passing 100 mesh in closed circuit.
WhatsAppGet PriceGet A QuoteThe processing plant has a nominal capacity to process approximately 40 million tonnes of ore per year with optimization projects underway to further increase this capacity. The cyclone overflow from the mill circuit is treated in a flotation circuit that produces a copper–gold concentrate for export.
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WhatsAppGet PriceGet A QuoteBall Mill Power Calculation Example A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing ¼ inch (6350 microns).
WhatsAppGet PriceGet A QuoteIt is found that the mill is not working satisfactorily. Would you suggest any modification in the condition of operation. (c) Calculate the operating speed of a ball mill from the following data: Diameter of ball mill is 500 mm, diameter of ball ids 40 mm and operating speed is 50% of the operating speed of the ball mill.
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WhatsAppGet PriceGet A QuoteCAPACITY AND POWER REQUIRE- MENTS OF BALL MILLS Approximate Average Capacity tons/24 hr Size ft diam- eter X length Approximate Ball Load 1b Approxi- mate Rpm 12 in. to 12 in. to 48 mesh 65 mesh 14 in. to 100 mesh Motor Horse- power 35 12 9 5 6-8 24 35 18 10 12-15 42 30 30 20 20-25 29 80 55 30 30-40 120 29 85 50 40-50 125 85 50 25 50-60 3 X
WhatsAppGet PriceGet A QuoteA cement grinding mill "A" with a capacity of 50 tons per hour utilizes forged steel grinding balls costing P12, 000 per ton, which have a wear rate of 100 grams per ton cement milled. Another cement mill "B" of the same capacity uses high chrome steel grinding balls costing P50, 000 per ton with wear rate of 20 grams per ton cement milled.
WhatsAppGet PriceGet A QuoteBall mills are filled up to 40% with steel balls (with 30–80 mm diameter), which effectively grind the ore. The material that is to be ground fills the voids between the balls. The tumbling balls capture the particles in ball/ball or ball/liner events and load them to the point of fracture.
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WhatsAppGet PriceGet A QuoteHard ore Work Index 16 = 100,000/65,000 = 1.54 kwh/t. For the purposes of this example, we will hypothesize that the the crushing index of the hard ore with the increased energy input of 1.54 kw/t reduces the ball mill feed size to 6,500 micrometers. As a result, the mill output will increase with this reduced size to approximately 77,000 tons
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WhatsAppGet PriceGet A QuoteEquations of the design By knowing the capacity quot;Cquot; {ton} of the feed; we can get approximately the length quot;Lquot; {mm} and diameter quot;Dquot; {mm} of the batch ball mill, form **D = 124.2*(C) + 485.7 **L= 85.71*(C) + 1854 Volume of mill = ^2 The bulk volume of balls charge ratio to the volume of mill is known as {Filling ratio} and its range is {30-45%} ^2 _____ ** Note: There
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WhatsAppGet PriceGet A QuoteCAPACITY AND POWER REQUIRE- MENTS OF BALL MILLS Approximate Average Capacity tons/24 hr Size ft diam- eter X length Approximate Ball Load 1b Approxi- mate Rpm 12 in. to 12 in. to 48 mesh 65 mesh 14 in. to 100 mesh Motor Horse- power 35 12 9 5 6-8 24 35 18 10 12-15 42 30 30 20 20-25 29 80 55 30 30-40 120 29 85 50 40-50 125 85 50 25 50-60 3 X
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